| Humidaire Company, Inc |
Phone: 215-467-4646 Fax: 215-467-1667 |
TYPE:
Single pack, premixed, ready-to-apply, liquid organic zinc compound with a shiny finish to closely approximate the color of hot-dip galvanizing.GENERAL PROPERTIES: GALVILITE® is a high-quality metallic zinc coating based on a trade secret organic binder which affords true galvanic anti-corrosion protection to metals. The dried film of GALVILITE is 95% metallic zinc. Because of the uniqueness of the formulation, GALVILITE is the only coating of its type to be recognized under the Component Program of Underwriter's Laboratories, Inc.
RECOMMENDED USES: GALVILITE is widely used without topcoat in place of hot-dip galvanizing. Also used as a high-performance base coat with a variety of topcoats. Used for repair of damaged hot-dip galvanizing Galvalume® and zinc metallizing, regalvanizing worn hot-dip galvanizing, repair of weldments, and repair of damaged inorganic zinc coatings. Excellent for long-term protection of structural steel, water and waste facilities, power plants, transmission towers and antennae, steel decking and bridges, and numerous OEM uses.
SUBSTRATES: Apply to properly prepared carbon steel, cast iron, hot-dip galvanized, and aluminum surfaces.
NOT RECOMMENDED FOR: Contact with potable water, strong acids or strong alkalis
TEMPERATURE RESISTANCE (non-immersion):
Continuous: |
350 degrees F max |
177 degrees C max |
Non-Continuous: |
750 degrees F max |
399 degrees C |
SALT FOG EXPOSURE:
2,852 Hours (ASTM B117)PROHESION/QUV EXPOSURE: 2,000 Hours (ASTM D5894)
VOC: 3.3 lbs/gal (385 gms/ltr) (ASTM D3960)
SOLIDS CONTENT:
By Weight |
By Volume |
|
% Solids of Liquid Coating |
86% |
52% |
METALLIC ZINC CONTENT:
95% by weight in dry film. Zinc Dust used specified as ASTM D 520 Type II.RECOMMENDED FILM THICKNESS PER COAT:
Wet: 3.0 mils (76 microns) Dry: 1.5 mils (38 microns)
THEORETICAL COVERAGE:
400 Ft squared/Gal @ 1.5 mil dry film thickness
3.4 M squared/Kg @ 38 dry film thickness
SHELF LIFE:
TYPE |
MINIMUM |
Liquid |
3 Years |
Aerosol |
1 Year |
FINISH:
Shiny, silvery grayFLASH POINT: 104 degrees Fahrenheit (40 degrees Celsius) (SETA method, ASTM D3278)
WEIGHT PER GALLON: 24 Lbs (ASTM D1475)
MASS DENSITY: 2.797 gms/cm cubed
VISCOSITY: 2500 cps. Brookfield RVT spindle #5 @ 100 RPM, 25 degrees C
PENCIL HARDNESS: 2H (ASTM D3363)
IMPACT RESISTANCE: Greater than 30 inch lbs. (Extrusion) (per ASTM-D2794)
ELECTRICAL CONDUCTIVITY: 73 million ohms per square @ 3 mils dry (resistivity).
ABRASION RESISTANCE: 11.5 liters per dry (tested at 3 dry mils) (per ASTM-D968-51)
POT LIFE:
At least 24 hoursSURFACE PREPARATION: Dependent upon surface conditions and intended service. Typical examples are as follows:
Grease & Oils |
Solvent to clean SSPC-SP1 |
Rust Scale |
Power tool clean to SSPC-SP3 or |
Mill Scale, Paint |
Sandblast to SSPC-SP6 (commercial) |
Water |
(100F (38C) Maximum) Sandblast to |
BRUSH/ROLLER/AEROSOL:
Apply as received in container.SPRAY (low pressure compressor type):
Atomized Air Pressure |
50 Lbs (22.7 kgs) |
Fluid Pressure |
15 to 20 Lbs (6.8 - 9.1 kgs) |
Orifice of Tip |
0.080 inches (0.20 cm) |
Viscosity Reduction |
4:1 Galvilite:XXX Thinner -OR- |
SPRAY (airless type):
Pump |
30:1 Ratio |
Hose |
1/2" (1.3 cm) (I.D.) Airless Type |
Orifice of Tip |
60 degrees -.026 in. (0.07 cm) |
Type of Tip |
Tungsten carbide, reversing |
Filter Screens |
Complete removal is recommended. However, if screens are employed, use no less than 30 mesh. |
Viscosity |
No reduction required. |
Recommended Procedure |
Connect hose directly to pump ensuring a hose length of 50 ft. max. Use least pressure possible. Start at 1500 lbs (680 kg) and increase as required for good spraying. |
CLEAN UP: ZRC Xxx Thinner or Xylol/Xylene
DRY TIME (set to touch): When ambient air dried, 20-30 minutes @ 1.5 mil (38 microns) thickness
RECOAT TIME (2nd coat of ZRC):
12 hours. Under certain conditions, recoat time can be reduced. Please contact manufacturer for specifics.
TOPCOATING: After 24-48 hours, GALVILITE may be topcoated with acrylic, chlorinated rubber, epoxy, urethane or vinyl type products. DO NOT TOPCOAT WITH ALKYD, ALKYD-MODIFIED ACRYLIC, OR LACQUER TYPE PRODUCTS.
PRICING:
Humidaire Co Inc, 215-467-4646,AVAILABILITY: GALVILITE is stocked worldwide through authorized distributors.
APPROXIMATE SHIPPING WEIGHT:
Size |
Weight / Unit |
Units / Case |
3.5 gallon pails |
90 lbs (40.8 kg) |
1 |
1-gallon can |
25 lbs (13.3 kg) |
2 |
quart can |
6 lbs (2.7 kg) |
6 |
1/2 pint can |
1.5 lbs (0.68 kg) |
N/A |
12 oz. Aerosol can |
1 lb (.45 kg) |
24 |
Humidaire Company, Inc |
Phone: 215-467-4646 Fax: 215-467-1667 |
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